Publishing SolidWorks models for 3D printing requires proper file preparation, model optimization, and export settings. In this guide, we explore the essential steps to convert SolidWorks CAD designs into high-quality 3D printable files. This tutorial is ideal for beginners and engineers who want to create accurate models for additive manufacturing.
1. Prepare Your SolidWorks Model
Before exporting, make sure your geometry is clean and ready for the printing process. Check for surface gaps, overlapping bodies, and unnecessary details that may affect the 3D printing workflow. Use tools such as Evaluate → Check or Import Diagnostics to ensure the model is error-free.
2. Convert the Model to STL Format
STL is the most common format for slicing software. To export your SolidWorks 3D model:
- Go to File → Save As
- Select STL (*.stl)
- Click on Options and choose the required resolution
For better 3D printing accuracy, choose a higher resolution without making the file too heavy.
3. Optimize STL Export Settings
Proper STL settings improve surface quality and reduce print errors. Recommended settings include:
- Output as: Binary
- Resolution: Fine
- Deviation: 0.01 mm
- Angle Tolerance: 5°
These parameters help your 3D printer produce smoother surfaces and better dimensional accuracy.
4. Validate the STL File
Use tools like MeshLab or Netfabb to inspect the mesh. Look for issues such as holes, non-manifold edges, or inverted normals. A clean mesh ensures reliable results when preparing the file for FDM, SLA, or SLS printing methods.
5. Upload or Publish Your Model
Once your file is ready, you can publish it on various 3D platforms such as:
- Thingiverse
- MyMiniFactory
- Cults3D
- GrabCAD
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SolidWorks, 3D Printing, STL Export, CAD Modeling, Additive Manufacturing, Engineering Design


